London Daily

Focus on the big picture.
Thursday, Aug 06, 2026

Electric cars: What will happen to all the dead batteries?

Electric cars: What will happen to all the dead batteries?

"The rate at which we're growing the industry is absolutely scary," says Paul Anderson from Birmingham University.

He's talking about the market for electric cars in Europe.

By 2030, the EU hopes that there will be 30 million electric cars on European roads.

"It's something that's never really been done before at that rate of growth for a completely new product," says Dr Anderson, who is also the co-director of the Birmingham Centre for Strategic Elements and Critical Materials.

While electric vehicles (EVs) may be carbon neutral during their working lifetime, he's concerned about what happens when they run out of road - in particular what happens to the batteries.

"In 10 to 15 years when there are large numbers coming to the end of their life, it's going to be very important that we have a recycling industry," he points out.

While most EV components are much the same as those of conventional cars, the big difference is the battery. While traditional lead-acid batteries are widely recycled, the same can't be said for the lithium-ion versions used in electric cars.

EV batteries are larger and heavier than those in regular cars and are made up of several hundred individual lithium-ion cells, all of which need dismantling. They contain hazardous materials, and have an inconvenient tendency to explode if disassembled incorrectly.

"Currently, globally, it's very hard to get detailed figures for what percentage of lithium-ion batteries are recycled, but the value everyone quotes is about 5%," says Dr Anderson. "In some parts of the world it's considerably less."

Recent proposals from the European Union would see EV suppliers responsible for making sure that their products aren't simply dumped at the end of their life, and manufacturers are already starting to step up to the mark.

Nissan, for example, is now reusing old batteries from its Leaf cars in the automated guided vehicles that deliver parts to workers in its factories.

Volkswagen has a pilot recycling plant in Salzgitter, Germany

Volkswagen is doing the same, but has also recently opened its first recycling plant, in Salzgitter, Germany, and plans to recycle up to 3,600 battery systems per year during the pilot phase.

"As a result of the recycling process, many different materials are recovered. As a first step we focus on cathode metals like cobalt, nickel, lithium and manganese," says Thomas Tiedje, head of planning for recycling at Volkswagen Group Components.

"Dismantled parts of the battery systems such as aluminium and copper are given into established recycling streams."

Renault, meanwhile, is now recycling all its electric car batteries - although as things stand, that only amounts to a couple of hundred a year. It does this through a consortium with French waste management company Veolia and Belgian chemical firm Solvay.

"We are aiming at being able to address 25% of the recycling market. We want to maintain this level of coverage, and of course this would cover by far the needs of Renault," says Jean-Philippe Hermine, Renault's VP for strategic environmental planning.

"It's a very open project - it's not to recycle only Renault batteries but all batteries, and also including production waste from the battery manufacturing plants."

Dismantling the battery into its parts is time-consuming

The issue is also receiving attention from scientific bodies such as the Faraday Institution, whose ReLiB project aims to optimise the recycling of EV batteries and make it as streamlined as possible.

"We imagine a more efficient, more cost-effective industry in future, instead of going through some of the processes that are available - and can be scaled up now - but are not terribly efficient," says Dr Anderson, who is principal investigator for the project.

Currently, for example, much of the substance of a battery is reduced during the recycling process to what is called black mass - a mixture of lithium, manganese, cobalt and nickel - which needs further, energy-intensive processing to recover the materials in a usable form.

Manually dismantling fuel cells allows for more of these materials to be efficiently recovered, but brings problems of its own.

Automating battery recycling will make it more economical and safer, says Birmingham University's Gavin Harper

"In some markets, such as China, health and safety regulation and environmental regulation is much more lax, and working conditions wouldn't be accepted in a Western context," says Gavin Harper, Faraday Institution research fellow.

"Also, because labour is more expensive, the whole economics of it make it difficult to make it a good proposition in the UK."

The answer, he says, is automation and robotics: "If you can automate that, we can pull some of the danger out of it and make it more economically efficient."

And there are indeed powerful economic arguments for improving the recyclability of EV batteries - not least, the fact that many of the elements used are hard to come by in Europe and the UK.

"You've got the waste management problem on the one hand, but then on the flip side of that you've also got a great opportunity because obviously the UK doesn't have indigenous supplies of many factory materials," says Dr Harper.

"There's a bit of lithium in Cornwall, but by and large we've got challenges in terms of sourcing the factory materials that we need."

From a manufacturer's point of view, therefore, recycling old batteries is the safest way to ensure a ready supply of new ones.

"We need to secure - as a manufacturer, as Europeans - the sourcing of these materials that are strategic for mobility and for the industry," says Mr Hermine.

"We don't have access to these materials outside of this recycling field - the end-of-life battery is the urban mining of Europe."

Newsletter

Related Articles

0:00
0:00
Close
Lightning Strike Kills Yala FC Player During Match in Southern Thailand
Senate Scrutinises AI-Driven Personalised Pricing
Spain Seeks Mainland Transfers for 1,100 Children Stranded in Ceuta
UK Government Pushes New Procurement, Skills and Technology Policies Amid Economic Pressure
UK Charity Commission Investigates Donations Linked to Israeli Settlement Groups
UK Government Faces Pressure Over Possible Windfall Tax on Bank Profits
South East Water Provides Emergency Support After Kent Supply Disruptions
UK Defence Supports US Operation to Seize Russian-Flagged Oil Tanker in North Atlantic
Green Party Wins First Westminster By-Election Seat in Historic Gorton and Denton Victory
UK Farmers Face Rising Bluetongue Disease Cases Among Sheep Flocks
UK Government Warns Retailers and Fuel Suppliers Against Exploiting Price Pressures
Apple, AI Deepfakes and New UK Rules Highlight Growing Digital Regulation Challenges
UK Education Department Expands Fully Funded Apprenticeships for Under-25s
National Crime Agency and Spanish Police Arrest Scotland’s Most Wanted Fugitive in Madrid
UK Labour Government’s Devolution Plans Renew Debate Over Written Constitution
EY UK Forecasts Weak Growth in 2026 as Energy Risks Continue to Pressure Households
Apple Challenges UK Government Demand for Access to Encrypted iCloud Data
UK Government Considers Public Inquiry Into Jeffrey Epstein Network and Institutional Links
Cabinet Office Reforms UK Government Procurement Rules to Prioritize Local Jobs and Skills
UK Energy Security Faces Pressure From Middle East Conflict and Red Sea Disruptions
UK Government Expands Employment Discrimination Review Amid Labour Market Changes
UK Campaigners Call for Ban on Toxic Flea Treatments Linked to Water Pollution
MI6 Ranked Europe’s Leading Foreign Intelligence Service in Independent Review
Houthi Missile Attack on Saudi Oil Tanker Raises Further Red Sea Shipping Concerns
Palantir Faces UK Tax Criticism After Paying Two Million Pounds in Corporation Tax
Advanced AI Models Show Unexpected Behaviour During UK Cybersecurity Testing
Bank of England Introduces Tougher Artificial Intelligence Testing Rules for Financial Firms
Next Raises Annual Profit Forecast to One Point Two Four Billion Pounds After Strong Summer Sales
New UK Visa Rules Tighten Skilled Worker, Student and Family Migration Routes
UK Government Proposes New Equal Pay Enforcement Powers for Employers
UK High Court Blocks Home Office Deportation Policy for Alleged Trafficking Victims
UK Health Secretary Yvette Cooper Announces Major Reform of NHS Maternity Services
BP Reports Four-Year High Quarterly Profit of Five Point Seven Billion Dollars Amid Energy Market Turmoil
Bank of England Holds Interest Rate at Three Point Seven Five Percent as UK Growth Remains Weak
Spain and Morocco Trade Blame After 72,000 Migrants Enter Ceuta
Met Police Investigated Journalist Who Questioned Cambridge Professor
Badenoch Defends Tory Candidate Jailed for Antisemitic Abuse of Luciana Berger
NHS Spends £240m a Year Storing Paper Records Despite Digital Push
Apple Seeks Court Order to Stop OpenAI Using Alleged Trade Secrets
Breaking With the Past: One of the World’s Smallest Countries Changes Its Name
AI Is Remaking the US Economy, From GDP Growth to iPhone Prices
Comcast: Tied to a Chair and Hit in the Face With Cake: The Regular Humiliation Ritual at the US Corporate Giant
Aston Martin Faces Legal Threat Over £550m Rescue Deal
Conservative Party and Reform UK Face Growing Scrutiny Over Political Transparency
GMB and Public Sector Unions Prepare for Wider Debate Over Government Priorities
UK Government Faces Pressure to Address National Water Infrastructure Failures
NHS Radiographers Report Rising Racist Abuse From Patients
Breast Cancer Experts Call for Overhaul of NHS Diagnostic Approach
UK Government Reviews Prison Policy After Debate Over Capacity and Public Safety
Nigel Farage Faces Questions Over Leadership Discussions and Five Million Pound Donation
×