London Daily

Focus on the big picture.
Friday, Sep 18, 2026

Electric cars: What will happen to all the dead batteries?

Electric cars: What will happen to all the dead batteries?

"The rate at which we're growing the industry is absolutely scary," says Paul Anderson from Birmingham University.

He's talking about the market for electric cars in Europe.

By 2030, the EU hopes that there will be 30 million electric cars on European roads.

"It's something that's never really been done before at that rate of growth for a completely new product," says Dr Anderson, who is also the co-director of the Birmingham Centre for Strategic Elements and Critical Materials.

While electric vehicles (EVs) may be carbon neutral during their working lifetime, he's concerned about what happens when they run out of road - in particular what happens to the batteries.

"In 10 to 15 years when there are large numbers coming to the end of their life, it's going to be very important that we have a recycling industry," he points out.

While most EV components are much the same as those of conventional cars, the big difference is the battery. While traditional lead-acid batteries are widely recycled, the same can't be said for the lithium-ion versions used in electric cars.

EV batteries are larger and heavier than those in regular cars and are made up of several hundred individual lithium-ion cells, all of which need dismantling. They contain hazardous materials, and have an inconvenient tendency to explode if disassembled incorrectly.

"Currently, globally, it's very hard to get detailed figures for what percentage of lithium-ion batteries are recycled, but the value everyone quotes is about 5%," says Dr Anderson. "In some parts of the world it's considerably less."

Recent proposals from the European Union would see EV suppliers responsible for making sure that their products aren't simply dumped at the end of their life, and manufacturers are already starting to step up to the mark.

Nissan, for example, is now reusing old batteries from its Leaf cars in the automated guided vehicles that deliver parts to workers in its factories.

Volkswagen has a pilot recycling plant in Salzgitter, Germany

Volkswagen is doing the same, but has also recently opened its first recycling plant, in Salzgitter, Germany, and plans to recycle up to 3,600 battery systems per year during the pilot phase.

"As a result of the recycling process, many different materials are recovered. As a first step we focus on cathode metals like cobalt, nickel, lithium and manganese," says Thomas Tiedje, head of planning for recycling at Volkswagen Group Components.

"Dismantled parts of the battery systems such as aluminium and copper are given into established recycling streams."

Renault, meanwhile, is now recycling all its electric car batteries - although as things stand, that only amounts to a couple of hundred a year. It does this through a consortium with French waste management company Veolia and Belgian chemical firm Solvay.

"We are aiming at being able to address 25% of the recycling market. We want to maintain this level of coverage, and of course this would cover by far the needs of Renault," says Jean-Philippe Hermine, Renault's VP for strategic environmental planning.

"It's a very open project - it's not to recycle only Renault batteries but all batteries, and also including production waste from the battery manufacturing plants."

Dismantling the battery into its parts is time-consuming

The issue is also receiving attention from scientific bodies such as the Faraday Institution, whose ReLiB project aims to optimise the recycling of EV batteries and make it as streamlined as possible.

"We imagine a more efficient, more cost-effective industry in future, instead of going through some of the processes that are available - and can be scaled up now - but are not terribly efficient," says Dr Anderson, who is principal investigator for the project.

Currently, for example, much of the substance of a battery is reduced during the recycling process to what is called black mass - a mixture of lithium, manganese, cobalt and nickel - which needs further, energy-intensive processing to recover the materials in a usable form.

Manually dismantling fuel cells allows for more of these materials to be efficiently recovered, but brings problems of its own.

Automating battery recycling will make it more economical and safer, says Birmingham University's Gavin Harper

"In some markets, such as China, health and safety regulation and environmental regulation is much more lax, and working conditions wouldn't be accepted in a Western context," says Gavin Harper, Faraday Institution research fellow.

"Also, because labour is more expensive, the whole economics of it make it difficult to make it a good proposition in the UK."

The answer, he says, is automation and robotics: "If you can automate that, we can pull some of the danger out of it and make it more economically efficient."

And there are indeed powerful economic arguments for improving the recyclability of EV batteries - not least, the fact that many of the elements used are hard to come by in Europe and the UK.

"You've got the waste management problem on the one hand, but then on the flip side of that you've also got a great opportunity because obviously the UK doesn't have indigenous supplies of many factory materials," says Dr Harper.

"There's a bit of lithium in Cornwall, but by and large we've got challenges in terms of sourcing the factory materials that we need."

From a manufacturer's point of view, therefore, recycling old batteries is the safest way to ensure a ready supply of new ones.

"We need to secure - as a manufacturer, as Europeans - the sourcing of these materials that are strategic for mobility and for the industry," says Mr Hermine.

"We don't have access to these materials outside of this recycling field - the end-of-life battery is the urban mining of Europe."

Newsletter

Related Articles

0:00
0:00
Close
TUC Calls for Social Energy Tariff Funded by Higher Taxes on Bank Profits
UK Parliament Enters Conference Recess After Advancing Sovereign Grant Legislation
King Charles Hosts Artificial Intelligence Leaders at Dumfries House Summit
Nearly Seven in Ten UK Small Businesses Delay or Cancel Growth Plans as Costs Rise
Anthropic Details Malicious Use of Claude in Cyber, Weapons and Influence Operations
McLaren Announces £500 Million UK Investment and 1,000 New Jobs
Scotland and Wales Sign Cardiff Agreement to Deepen Cooperation on Shared Policy Priorities
UK Government Moves to Fully Fund Teacher Pay Award as Strike Threat Recedes
UK Competition Regulator Deepens Scrutiny of Microsoft’s Business Software and AI Market Position
NHS England Reforms Focus on Cutting Waiting Lists and Improving Digital Care
England Maintains Mandatory Housing Targets in Push for 1.5 Million New Homes
UK Government Plans Statutory Industrial Strategy Council to Strengthen Long-Term Economic Policy
Asthma Charity Warns of Major Gaps in Childhood Diagnostic Testing Across England
TUC Chief Paul Nowak Appointed to Bank of England Court
Bristol Opens £35 Million Deep-Tech Innovation Hub at Temple Quarter
Oxfordshire Village Votes Symbolically to Leave UK Over Asylum Housing Plan
Andy Burnham Deepens UK Defense and AI Cooperation With NATO and Canada
UK Government Announces Neonatal Safety Reforms After Thirlwall Inquiry
Bank of England Weighs Rate Decision as UK Inflation Rises to 3.1%
UK Health Unions Warn of Staffing Pressures as Public and Private Pay Growth Diverges
Rockstar Games Faces Tribunal Claims From 23 Former Grand Theft Auto VI Developers
UK Treasury Faces Tighter Budget Constraints as Borrowing Costs and Pension Spending Rise
Prime Minister Andy Burnham Sets Out Ten-Year Plan for Greater Public Oversight of Utilities
UK Economy Grows 0.4% in July as Services and Technology Activity Strengthen
Scotland, Wales and Northern Ireland Leaders Coordinate Push for UK Constitutional Change
Police Tighten Public-Order Measures After Anti-Immigration Protests in Dover and Portsmouth
UK Ministers Pressed for Answers After US Diplomat Accused of Child Abuse Images Leaves Britain
Jaguar Land Rover Pursues NATO Defense Contracts for Defender Vehicles
British Service Member Dies in Road Accident While Deployed in Ukraine
George Osborne Calls for Britain to Rejoin EU Customs Union
Anthropic Chief Dario Amodei Urges Faster UK Action on Advanced AI Risks
UK State Pension Set for 3.9% Rise Under Triple Lock
UK Labour Market Cools as Payrolled Employment Continues to Decline
Reform UK’s £72 Million in Donations Faces Scrutiny Under Proposed Retrospective Funding Rules
UK Doctors Warn Expanded Pharmacy First Scheme Could Put Patients at Risk
British Airlines Cut Short-Haul Capacity as Jet Fuel Costs Rise
UK News Publishers Forecast 40% Search Traffic Drop as AI Overviews Expand
Axel Springer Wins Approval for £575 Million Daily Telegraph Acquisition
London Mayor Sadiq Khan Opposes Heathrow Third Runway Over Climate Targets
Scotland, Wales and Northern Ireland Leaders Hold Summit Seeking Greater Autonomy
UK Energy Price Cap Set to Rise to £1,723 in October
UK Treasury Warns Middle East Conflict Is Threatening Economic Growth
Labour Moves to Retrospectively Cap Overseas Political Donations After Reform UK Funding Surge
HMRC Warns Nearly Seven Million Adults Are Unclear About State Pension Entitlements
UK Parliament Passes Sovereign Grant Reform Before Conference Recess
British Rail Passengers Gain Automatic Right to Switch Operators During Disruptions
Burnham Hosts Downing Street Business Summit as UK Fiscal Pressure Builds
Labour Government Moves to Challenge £72 Million in Reform UK Crypto Donations
UK Advertising Industry Warns Wider Junk Food Rules Could Put £1 Billion in Media Spending at Risk
Cornwall Opens Devolution Talks With UK Government Over Transport and Local Services
×